The rollout of 5G networks demands unprecedented precision in electromagnetic shielding. At GREATECH TOOLING, cutting-edge innovations in shielding frame molds ensure 99.99% effectiveness (SE) even at millimeter-wave frequencies (24–100 GHz). Here are three transformative breakthroughs powering next-gen 5G devices.
1. Sub-Micron Laser Engraving (≤3μm Precision)
Traditional machining struggles with 5G’s high-frequency leakage risks. Our laser-engraved micro-cavity technology creates interlaced shielding grids with ≤3μm pitch, blocking interference up to 93 dB at 60 GHzverified by CETECOM testing.
2. 16-Cavity Progressive Die Stamping
To meet explosive 5G demand, our patented multi-cavity system delivers:
10,000 units/hour output (±5μm tolerance)
37% lower cost vs. single-cavity molds
Zero-defect stacking for 8-layer laminated steel
3. Nano-Coated Hybrid Materials
Combining SUS301 stainless steel (0.15mm thickness) with proprietary Ni-Cu-Ag plating achieves:
620 MPa tensile strength (vs. 350 MPa for conventional molds)
<0.5Ω/sq surface resistivity
Corrosion resistance for harsh outdoor deployments
Why This Matters
5G’s global expansion hinges on reliable EMI solutions. These advancements enable:
✔ Faster rollout: High-yield production meets tight deadlines
✔ Stricter compliance: Exceeds 3GPP Release 17 standards
✔ Cost control: Material/energy savings slash TCO by 30%
“Download our 5G Shielding Mold Technical Dossier for full specs and case studies.”
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Click:19Time:2025-04-25
Click:23Time:2025-04-23
Specializing in the design and manufacture of progressive dies for use in a wide range of industries, including low- or high-volume production, prototyping and contract machining.
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